What types of wire rope assemblies does Roy I Kaufman manufacture?

We specialize in custom wire rope assemblies from 1/16 to 1/8 inch diameter in both 7x7 and 7x19 construction. We offer galvanized aircraft cable (GAC), 316 stainless steel, and PVC-coated options with various terminations including ball ends, eyelets, thimbles, stop sleeves, threaded studs, forks, and clevis ends.

What is the minimum order quantity for custom cable assemblies?

We have no minimum order quantity. Whether you need 1 piece for a prototype or 10,000+ pieces for production, we can accommodate your needs with the same attention to quality.

What industries do you serve with wire rope assemblies?

We serve multiple industries including automotive ( drum brake self-adjuster cables , including EV brake cables ), lighting (warehouse and theatrical suspension systems), fitness equipment (weight stack cables), appliances (door retention cables), signage (hanging systems), and general industrial applications.

What is your typical lead time for custom wire rope assemblies?

Our typical lead time is 1-2 weeks for most custom cable assemblies. We also offer expedited services for urgent requirements. Lead times may vary based on order complexity and quantity.

Do you provide pull testing and certification?

Yes, we provide in-house proof load testing up to 1,000 lbs with certification available. All critical assemblies can be tested to ensure they meet your specified requirements.

What makes Roy I Kaufman different from other wire rope manufacturers?

We combine 65+ years of wire rope expertise with modern automation technology. Our owner brings Tesla-trained engineering experience to traditional manufacturing, allowing us to offer competitive pricing on large orders while maintaining the flexibility for small custom runs. We're 100% American-made, ensuring supply chain resilience and quality control.

Can you match specific OEM specifications?

Yes, we specialize in build-to-print and OEM specification matching. Send us your drawings, specifications, or samples, and we'll work with you to create exact matches or suggest improvements based on our engineering expertise.

What's the difference between 7x7 and 7x19 wire rope construction?

7x7 construction (7 strands with 7 wires each) offers moderate flexibility and is ideal for general purpose applications. 7x19 construction (7 strands with 19 wires each) provides superior flexibility and fatigue resistance, making it perfect for applications with repeated bending like gym equipment cables or pulleys.

Wire rope manufacturing capabilities - 1/16 to 1/8 inch diameter cables with custom end fittings

Our Capabilities

Built on decades of craftsmanship and revitalized with modern engineering, we deliver precision wire rope assemblies made in the USA.

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What We Offer Today

We specialize in small-diameter cable assemblies with quick turnaround and high reliability. Try our wire rope configurator to define your assembly or learn more about our custom wire rope cable assemblies:

Download Full Capability Statement (PDF)

Wire rope assemblies up to 1/8" diameter
Pull testing up to 1,000 lbs
Custom loop ends, thimbles, and fittings
Applications: automotive brake cables, signage, displays, light rigging, motion control
Fast response and flexible small-batch production

7x7 and 7x19 stainless steel wire rope assemblies with swaged thimble end fittings

Tesla-trained automation engineer designing precision wire rope assembly equipment

Engineering-Driven Production

Our owner brings experience from Tesla, where he engineered automated manufacturing systems for high-volume assembly. That background supports our focus on lean processes, precision, and smart scaling as we grow. This automotive industry expertise now benefits our automotive cable solutions.

Precision Engineering

Every assembly is designed with exact specifications and tolerances in mind.

Efficiency-Focused

Lean manufacturing principles ensure quality without unnecessary costs.

Built to Grow

We're actively expanding our tooling, automation, and testing capacity to serve larger-diameter cables and higher-load applications. If your project exceeds our current specs, let's talk—we may be able to prototype or develop a solution together.

Expanding Capabilities

Working toward larger diameters and higher loads.

New Equipment

Investing in advanced machinery and testing tools.

Roy I Kaufman Inc manufacturing facility - Marion Ohio wire rope specialist since 1956

Ohio-Assembled—Built for Supply Chain Resilience

American flag - Made in USA wire rope assemblies manufactured in Marion Ohio

We're committed to strengthening domestic supply chains with Ohio-based assembly operations using domestic and imported components. By combining automation with Ohio assembly excellence, we offer scalable production that's fast, reliable, and close to home. Our diverse industry applications showcase this commitment.

Domestic sourcing where possible
Faster lead times than overseas options
Quality you can verify in person
Supporting American manufacturing jobs

Have a Project in Mind?

Reach out to discuss your needs—even if they go beyond our current capabilities. We're ready to grow with you.